Leslie-controls CONTROL VALVES SINGLE PORTED DOS User Manual

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Installation, Operation
and Maintenance
10/1.5.1
Rev. 0
CONTROL VALVES
SINGLE PORTED
CLASSES DL, DDL, DOS, DDOS
NOTE 1: Where noise is a factor follows recommendations for piping and fittings per 5/0.3.1.
TABLE OF CONTENTS
INSTALLATION
..............................................................................................................................2
V
ALVE
P
OSITION
.........................................................................................................................................2
P
ROBLEM
P
REVENTING
P
ROCEDURES
..........................................................................................................2
OPERATION
.......................................................................................................................................2
MAINTENANCE
..............................................................................................................................3
R
EPLACING
V
ALVE
P
LUG
S
TEM
P
ACKING
...................................................................................................3
D
ISMANTLING
..............................................................................................................................................3
T
O
I
NSTALL A
C
OMPLETE
S
ET OF
P
ACKING
.................................................................................................3
R
EMOVING
A
CTUATOR FROM
V
ALVE
B
ODY
A
SSEMBLY
..............................................................................3
V
ALVES
F
ITTED WITH
C
AGE
T
YPE
T
RIM
(O
IN
C
LASS
)................................................................................4
R
EPLACING
S
EAT
R
ING
(
S
)/I
NSERTS
.............................................................................................................4
T
O
I
NSTALL
S
EAT
R
ING
(
S
)/I
NSERTS
.............................................................................................................4
I
NSPECTION
,
C
LEANING
,
R
EWORKING OR
R
EPLACEMENT OF
P
ARTS
............................................................4
O
RDERING
P
ARTS
........................................................................................................................................4
C
LEANING
....................................................................................................................................................4
L
APPING IN
V
ALVE
P
LUG AND
S
EAT
R
ING
(
S
)/I
NSERT
..................................................................................5
C
ONTROL
V
ALVES
F
ITTED WITH
C
AGE
T
YPE
T
RIM
.....................................................................................5
R
EASSEMBLY
-
S
INGLE
P
ORTED
C
ONTROL
V
ALVES
(DL
T
YPE
) ...................................................................5
C
AGE
T
YPE
T
RIM
(DOS
T
YPE
C
TRIM
P
ARTS
)
(
SEE
F
IG
.
3)...........................................................................5
A
DJUSTING
A
CTUATOR
S
PRING
P
RELOAD
(S
TARTING
P
RESSURE
)...............................................................6
S
INGLE
P
ORTED
U
NBALANCED
C
ONTROL
V
ALVES
(DL,
DOS
T
YPES
) ........................................................6
S
INGLE
P
ORTED
C
ONTROL
V
ALVES
(DDL,
DDOS
T
YPES
)..........................................................................6
A
DJUSTED
C
ONTROL
V
ALVE FOR
R
ATED
T
RAVEL
.......................................................................................6
S
INGLE
P
ORTED
U
NBALANCED
(DL,
DOS
T
YPES
) ......................................................................................6
S
INGLE
P
ORTED
U
NBALANCED
C
ONTROL
V
ALVES
(DDL,
DDOS
T
YPES
) ..................................................7
ACTUATOR MAINTENANCE REPLACING DIAPHRAGMS, STEM
SEALS, ETC.
.......................................................................................................................................7
R
EASSEMBLY
...............................................................................................................................................7
A
LL
A
CTUATORS
.........................................................................................................................................8
T
O
C
HANGE
V
ALVE
A
CTION FROM
N
ORMALLY
O
PEN TO
N
ORMALLY
C
LOSED OR
V
ICE
-V
ERSA
................8
12501 Telecom Drive, Tampa Florida 33637
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Summary of Contents

Page 1 - CONTROL VALVES

Installation, Operation and Maintenance 10/1.5.1 Rev. 0 CONTROL VALVES SINGLE PORTED CLASSES DL, DDL, DOS, DDOS

Page 2 - Illustration Index

10 Figure 8 - Direct Acting Diaphragm Actuator Figure 9-Reverse Acting Diaphragm Actuator NOTE: To check actuator spring and other compo

Page 3 - OPERATION

11 SOME IMPORTANT NOTES FLAT SHEET RUBBER MATERIAL Flat sheet rubber material may be used in 55R, 85R and 135R actuators as emergency rep

Page 4

12 It is solely responsibility of system designer and user to select products and materials

Page 5

2 Illustration Index Figure 1 - Typical Installation ...

Page 6

3 INSTALLATION Valve Position (see Fig. 1) Install control valve in the highest horizontal line of piping, in an accessible location and wit

Page 7

4 diaphragm. Rated travel is shown by position of travel indicator on valve stem relative to travel indicator scale on yoke. 3. Manual

Page 8

5 Removing Actuator from Valve Body Assembly Direct Acting Actuator: Loosen valve plug stem nut (29). Use wrench on flats of valve plug stem and t

Page 9

6 Figure 5 - Use of Seat Ring Wrenches to Remove or Install Seat Rings To Install Seat Ring(s)/Inserts 1. Carefully clean threads and joint

Page 10 - All Actuators

7 valve plug stem when lapping. Weight of parts is sufficient to cause lapping action. 4. Place lapping compound on valve plug face. 5.

Page 11 - Closed or Vice-Versa

8 3. Place new gasket (50) in recess in valve body. 4. Follow with seat ring/insert (51), with valve plug seating face toward bonnet

Page 12

9 plug away from seat ring/insert(s). Then turn valve plug stem one full turn out of actuator stem threads until valve plug just contac

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